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A. PURPOSE
AND OBJECTIVES |
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The annual Safety Achievement program was developed
for participation by all Manufacture Alabama member plants,
and is designed to serve as a motivational tool: |
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- To encourage and reward good safety performance.
- To provide member companies with a standard method of
measuring and comparing safety performance with similar size
plants producing similar products.
- To recognize plants achieving superior safety performance.
- To help insure
that Manufacture Alabama continues to strive to have the "safest" manufacturing
industries in Alabama and in the United States.
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The Safety Achievement Awards Program shall be open to all
manufacturing plants that are Manufacture Alabama members that
are engaged in any manufacturing activity covered by those
operations described in the ADO Industrial Directory under
Major NAICS Codes. |
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This includes plants engaged in NAICS (113)
Forestry and Logging, (238) Specialty Trade Contractors, (311)
Food Manufacturing, (313) Textile Mills, (314) Textile Product
Mills, (315) Apparel Manufacturing, (316) Leather
& Allied Product Manufacturing, (321) Wood Product Manufacturing,
(322) Paper Manufacturing, (323) Printing & Related Support Activities,
(324) Petroleum & Coal Products Manufacturing, (325) Chemical Manufacturing,
(326) Plastics & Rubber Products Manufacturing, (331) Primary Metal
Manufacturing, (332) Fabricated Metal Manufacturing, (333) Machinery
Manufacturing, (335) Electrical Equipment, Appliance, & Component
Manufacturing, (336) Transportation Equipment Manufacturing, (339) Miscellaneous
Manufacturing, (421) Wholesale Trade, (484) Truck Transportation, (493)
Warehousing &
Storage, and (541) Professional, Scientific & Technical Services. |
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Participation shall be by individual manufacturing
unit. Where a company has two or more eligible plants, each
plant shall consist of a separate entry in the achievement
program in their respective categories.
All employees carried on the regular plant payroll, including
staff and line management personnel having offices on manufacturing
plant property, are considered employees of the plant. |
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Employees not included in the achievement
program are:
- Staff and executive personnel housed in a separate company
headquarters office building.
- Employees of the participating company involved in manufacturing
activities not classified as belonging to the SIC Code
Classifications listed above.
- Employees in sales and marketing who do not maintain
offices at the manufacturing location and/or who are not
on the regular payroll.
- Temporary employees engaged in special maintenance or
construction work, not regularly and continuously employed
and not carried on the regular payroll, or other contract
labor.
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Each individual participating unit must
be in operation for the duration period of the achievement
program (January 1 through December 31).
Any company that experiences a work related fatality is
disqualified from the achievement program for the remainder
of the calendar year. |
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C. MAJOR
NAICS CODE GROUPS & DIVISIONS |
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For the purpose of determining recipients of awards in the
achievement program, manufacturing plants participating in
the achievement program shall be divided into the following
major NAICS code groups and divisions: |
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GROUPS |
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Major NAICS Code Group 113 |
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Forestry and Logging |
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Major NAICS Code Group 238 |
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Specialty Trade Contractors |
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Major NAICS Code Group 311 |
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Food Manufacturing |
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Major NAICS Code Group 313 |
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Textile Mills |
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Major NAICS Code Group 314 |
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Textile Product Mills |
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Major NAICS Code Group 315 |
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Apparel Manufacturing |
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Major NAICS Code Group 316 |
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Leather & Allied Product Manufacturing |
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Major NAICS Code Group 321 |
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Wood Product Manufacturing |
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Major NAICS Code Group 322 |
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Paper Manufacturing |
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Major NAICS Code Group 323 |
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Printing & Related Support Activities |
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Major NAICS Code Group 324 |
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Petroleum & Coal Products Manufacturing |
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Major NAICS Code Group 325 |
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Chemical Manufacturing |
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Major NAICS Code Group 326 |
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Plastics & Rubber Products Manufacturing |
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Major NAICS Code Group 331 |
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Primary Metal Manufacturing |
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Major NAICS Code Group 332 |
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Fabricated Metal Product Manufacturing |
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Major NAICS Code Group 333 |
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Machinery Manufacturing |
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Major NAICS Code Group 335 |
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Electrical Equipment, Appliance, & Component
Manufacturing |
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Major NAICS Code Group 336 |
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Transportation Equipment Manufacturing |
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Major NAICS Code Group 339 |
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Miscellaneous Manufacturing |
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Major NAICS Code Group 421 |
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Wholesale Trade |
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Major NAICS Code Group 484 |
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Truck Transportation |
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Major NAICS Code Group 493 |
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Warehousing & Storage |
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Major NAICS Code Group 541 |
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Professional, Scientific & Technical Services |
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DIVISIONS |
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For each Major NAICS Code Group the following
divisions will apply. |
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Division 1 |
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Up to 125 employees |
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Division 2 |
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126 to 250 employees |
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Division 3 |
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251 to 500 employees |
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Division 4 |
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501 & Up |
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D. ACHIEVEMENT
AWARD PERIOD |
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The Safety Achievement Awards Program
will be operated on an annual basis and the duration of the
program shall be for the twelve-month calendar period of
January 1 through December 31 of each year. |
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E. METHOD
OF DETERMINING & REPORTING OF STANDINGS & RECIPIENTS |
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The ranking of each participating plant
in its Major NAICS Code Group and Division shall be determined
by using the recordable incident rate, which will compare
all facilities to a common denominator. |
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1. Recordable Case: Any
work-related injury or illness requiring more treatment than
first aid as defined in the (American National Standard for
Uniform Recordkeeping for Occupational Injuries and Illnesses)
(ANSI Z16.4). These cases are logged in Column A of the form
OSHA No. 300 "Log of Work Related Injuries and Illnesses”.
Recordable Cases Include:
a. Deaths, regardless of the time between occupational
injury or illness and death.
b. All occupational illnesses.
c. Lost workdays - either days away from work or days
of restricted work activity.
d. Restriction of work or motion
e. Temporary or permanent transfer.
f. Termination of injured or ill employees.
g. Medical treatment other than first - aid.
2. Incidence Rate: This is the "Incidence
Rate of Total Recordable Cases"
as defined in ANSI Z16.4. It is based upon the total
number of Recordable Cases, as defined in Section F.1
above, that occurred during the period covered by the
rate. The following formula should be used:
No. of Recordable Cases X 200,000
Exposure of Employee Hours
This is a measure of the number of Recordable
Cases per 100 full-time employees.
3. Severity Rate: This term
is the toal lost workday cases involving days away from work,
days of restricted work activity, or both. Total will be
used from Columns H and I. The following formula is used
to compute this rate:
Lost Workday Cases and Restricted Work
Activity X 200,000
Exposure of Employee Hours
4. Exposure or Employee Hours: The
total number of hours worked by qualified employees of the
participating plant during the program period.
5. Measurement of Safety Results: The measurement
of safety results using the recordable incident rate will
compare all facilities to a common denominator. Each industry
has an NAICS Code rate which represents the recordable incident
rate for all of the same type manufacturing operations. (Standard
Incident Rates will be used from the Bureau of Labor Statistics – latest
published results) A comparison of incident rate above or
below the NAICS Code will be used for comparison purposes.
If someone is better than their industry average, they may
have performed better than someone with a lower incident
rate that is above their NAICS Code. By a percent below the
NAICS Code, a more equitable comparison can be made.
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Example: |
Standard Incident Rate 5.2 |
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Plant Recordable Incident Rate 4.1 |
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Percent above (below) NAICS Rate (21.32) |
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G. OPERATION
OF THE ACHIEVEMENT PROGRAM |
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- The administration of the program will be handled by
Manufacture Alabama, 401 Adams Avenue, Suite 710, Montgomery,
AL 36104.
Manufacture Alabama will send out to individual plants
the quarterly report form. (Plants should copy this report
form in order to have a blank form for each quarter.)
Manufacture Alabama will maintain all records essential
to the operation of the program and to the determination
of standings and recipients. Such information is to be
restricted to member plants participating in the program
and will not be disseminated to other agencies, plants
or companies without express approval of all the participating
plants involved. Manufacture Alabama shall have access
to these records at all times.
Manufacture Alabama will prepare and submit a quarterly
statistical report of combined experience of all participants,
in such form as designated.
After summarizing the results, a copy of the summary will
be sent to each participating company.
The participating plants will submit quarterly reports
of safety experience to Manufacture Alabama on forms that
will be provided. (The plant safety departments as needed
may reproduce copies). These reports will contain the following
information:
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a. NAICS 6-digit Code
b. Employment at the end of the quarter
c. Total number of “Employees of Exposure Hours” worked
during the applicable period. (Year To Date)
d. Total number of Lost Work Day Cases during the applicable
period. (Year To Date)
e. Total Restricted/Job Transfer Cases during the period.
(Year To Date)
f. Total number of Recordable Medical Cases to be charged
as a result of injuries and illnesses during the period
(entries in Column A of form OSHA No. 300 “Log and
Summary of Work Related Injuries and Illnesses”).
g. A copy of the OSHA 300 log covering the period must
be attached, following the second and fourth quarters,
for verification of the number of cases. The left side
of the form showing names, dates and description of injury
or illness may be omitted.
h. The date of submittal and signature of the authorized
plant official or representative preparing report. Reports
shall be submitted quarterly to and received by Manufacture
Alabama as follows;
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PERIOD |
DEADLINE |
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| 1st Quarter |
January - March |
April 25 |
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| 2nd Quarter |
January - June |
July 25 |
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| 3rd Quarter |
January - September |
October 25 |
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| 4th Quarter |
January - December |
January 25 |
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Failure to make a timely quarterly report shall involve no
penalty except the omission of that plant's safety experience
from the combined quarterly report. No company can change
major NAICS code groups/divisions or be added to the safety
program after the second quarter.
Failure to submit a report for the final quarterly program
period shall serve to eliminate the participant from the
program.
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The Manufacture Alabama Board of Directors,
upon recommendations of the Safety & Security Committee,
shall select program awards. Awards shall be made each year
at the Manufacture Alabama Annual Safety Conference as follows:
a. Plaques to the plants having the lowest percentage
incidence rate below the industry standard NAICS rating
in each of the major NAICS code groups and divisions
listed in Section C of these rules and regulations.
b. In case of a tie between plants within any group,
the plant with the greater number of exposure hours shall
be declared the recipient.
c. All plants in second and third place of each group
and division shall receive safety certificates from Manufacture
Alabama.
d. Special circumstances:
If only one company participates in any particular category
they may be declared the first place winner if their
percentage NAICS rate from the current year is lower
than the percentage NAICS rate of the previous year.
If only two companies complete the year in any particular
category only a first place plaque will be awarded, and
if only three companies complete the year in any particular
category only first and second place will be awarded.
e. All plants with no lost workday cases receive a “No
Lost-Time Certificate” presented by the Alabama
Department of Industrial Relations.
f. Only Manufacture Alabama member plants shall be eligible
to receive plaques or certificates.
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